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Industries We Serve
Cross-industry engineering experience across regulated and high-growth sectors.
All IndustriesSuccess Story
Enabling AI-Powered MES Configuration
Zoolatech integrated proprietary AI into MasterControl's Advanced MES platform to simplify template creation, reduce manual effort, and improve process standardization.
Faster configuration
through AI-assisted generation of production record templates.
Improved adoption
by reducing complexity and simplifying MES configuration workflows.
Technologies
Java
Spring Boot
React
Python
PostgreSQL
Amazon Web Services (AWS)
Expertise
AI/ML
Custom software development
Manufacturing
Client Overview
MasterControl
MasterControl is a leading provider of quality and compliance software solutions for the life sciences and manufacturing sectors. Their platform is trusted by global enterprises to accelerate product development, ensure regulatory compliance, and improve operational efficiency.
Industries
Life sciences, manufacturing software
Headquarters
Salt Lake City, UT, USA
Company size
1,000+ employees
Challenges
Manual Template Creation Slowed Manufacturing Configuration
Creating and updating manufacturing templates required significant manual effort, slowing customer onboarding, limiting process optimization opportunities, and creating barriers to product adoption.
Have a Similar Problem?
Accelerate manufacturing operations with AI-driven automation.
Time-consuming template creation
Customers spent substantial time manually translating existing documentation and manufacturing procedures into the MES platform.
Limited process optimization
Teams focused on transferring processes into the system rather than improving and optimizing them.
Product adoption barriers
The effort required to implement new capabilities at scale slowed adoption of newly released platform features.
Competitive pressure
Growing adoption of AI-driven manufacturing platforms increased the need for differentiated, intelligent user experiences.
Have a Similar Problem?
Accelerate manufacturing operations with AI-driven automation.
Why They Chose Us
Delivering Practical AI Within Regulated Manufacturing Workflows
Zoolatech combined AI integration expertise with a deep understanding of enterprise software delivery and existing manufacturing workflows.
AI integration expertise
The team helped connect proprietary AI models to an established enterprise product while maintaining usability and workflow consistency.
Iterative product delivery
A successful proof of concept validated the approach before integration into the production platform.
Zoolatech is a senior-heavy engineering firm with Silicon Valley roots and a Miami HQ, specializing in legacy modernization, system re-architecture, and AI deployment to drive long-term, compounding value.
2017
Year Founded
600+
Employees
96%
Client Satisfaction
Workflow
From AI Concept to Product Integration
The project followed an iterative approach that validated AI capabilities before expanding into production workflows.
Phase 1
Discovery and use case definition
The team identified high-value opportunities to automate master template creation and reduce configuration effort.
Phase 2
Proof of Concept (PoC) development
Engineers developed and validated an AI-powered template generation workflow using proprietary MasterControl LLM models.
Phase 3
AI workflow optimization
The team refined prompt strategies, user interactions, and document-processing approaches to improve generated results.
Phase 4
Production integration
Validated AI capabilities were integrated into the Advanced MES product and connected to existing configuration workflows.
Phase 5
Continuous expansion
The solution continues to evolve while establishing a foundation for broader AI adoption across the product portfolio.
MasterControl evolved from a fully manual template creation process toward an AI-assisted configuration experience that simplifies manufacturing record creation and accelerates deployment.
Solution
AI-Assisted Manufacturing Template Generation
Zoolatech supported the integration of proprietary AI capabilities into Advanced MES to simplify master template creation and process configuration.
Automated master template creation
Users can upload existing process documentation and automatically generate production record templates.
AI-powered workflow generation
The solution analyzes source materials and creates structured manufacturing workflows with phases, steps, and configuration elements.
Document-driven configuration
Templates are generated directly from customer-provided documentation, reducing manual transcription effort.
Human-in-the-loop review
Generated templates can be reviewed, adjusted, and refined before publication and use in production environments.
Proprietary LLM integration
The solution leverages MasterControl’s internally developed AI models rather than third-party services.
Scalable AI foundation
The architecture establishes a reusable framework for future AI capabilities across additional MasterControl products.
Results
Early Validation Demonstrated Strong Customer Interest
The proof of concept successfully validated the business value of AI-assisted configuration.
Successful proof of concept
The AI-driven template generation workflow demonstrated sufficient value to move into product implementation.
Improved user experience
The solution changes how users interact with template creation by automating complex and repetitive tasks.
Positive customer feedback
Customer demonstrations generated strong interest and positive reactions ahead of product release.
Business Value
Establishing an AI-First Foundation for Manufacturing Operations
The platform is positioned to expand AI capabilities across additional manufacturing workflows.
Faster configuration cycles
The manufacturer can reduce effort spent creating and updating production record templates.
Future-ready platform
MasterControl now has a foundation for introducing AI-powered capabilities across its broader product portfolio.
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